Automatic container loadin system (equipped with AMR tracked vehicle)

Short Description:

Innovation: A new automatic operation mode that integrates sorting, conveying, monitoring, modeling, and contaiinwe stacking of finished products;
Automatic unloading and car loading of finished cigarette boxes can be achieved according to different forms (including carriage length, width, height, and whether there is a front turning platform);
Efficient: 3D imaging recognition technology assists in achieving efficient product identification, maximizing car loading efficiency, significantly reducing logistics personnel, labor intensity, and loading time.
Intelligence: The AMR small car loading system replaces the previous forklift loading and manual loading, timely calculating whether there will be collisions during car loading, whether the smoke box is tilted or damaged, achieving automated and informationized loading, and interconnecting the entire line.
Security: Using algorithms to accurately locate and grasp the cigarette box, in order to avoid damage to the cigarette pack and ensure product safety;
An automated closed work environment reduces unsafe factors and ensures a safer working environment for workers;


Product Detail

Product Tags

The device uses a 3D camera to scan the stack and the production point cloud data calculates the spatial coordinates of the top surface of the box. The depalletizing robot accurately depalletizes the box based on the spatial coordinates of the top surface of the box. The 3D camera can also scan and identify whether the top surface of the box is damaged or contaminated. The 6-axis robot is used to depalletize the stack, turn the product 90 ° and place it. The depalletizing gripper can realize different box numbers grabbing, such as 2 or 3 boxes, according to the stack type. It can achieve an automated solution of automatic depalletizing, automatic pallet recycling, and automatic box output. Afterwards, when the AMR vehicle autonomously navigates through SLAM lidar navigation and constantly corrects the body posture, the AMR vehicle can finally be centered into the carriage. The 3D camera on the AMR vehicle scans the spatial data of the carriage and feeds back the spatial coordinates of the right bottom corner of the carriage head to the loading robot. The loading robot grabs the boxes and palletizes them based on the corner coordinates. The 3D camera scans the coordinates of the boxes stacked by the robot each time and calculates the corner points. It calculates whether there will be collisions and whether the boxes are tilted or damaged during each loading. The robot corrects the loading posture based on the calculated corner point data. After the robot palletizes one side, the AMR vechile retreats a predetermined distance to load the next row. It continuously loads and retreats until the carriage is filled with boxes. The AMR vehicle is exit out of carriage and waits for the next carriage to load boxes.

The complete packing system layout

Automatic-container-loadin-system-6

Main configuration

Robot arm  ABB/KUKA/Fanuc
Motor  SEW/Nord/ABB
Servo  motor  Siemens/Panasonic
VFD  Danfoss
Photoelectric sensor  SICK
Touch screen  Siemens
Low voltage apparatus  Schneider
Terminal  Phoenix
Pneumatic  FESTO/SMC
Sucking disc  PIAB
Bearing  KF/NSK
Vacuum pump  PIAB
PLC  Siemens /Schneider
HMI  Siemens /Schneider
Chain plate/chain  Intralox/rexnord/Regina

Main structure description

Automatic container loadin system (2)
Automatic container loadin system (3)
Automatic container loadin system (4)
Automatic container loadin system (5)

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